Thanks for the feedback guys !
Lets see if we can see if there is something common that we all have and keep this thread going. I asked Discreet but they said after the few weeks you have for installation they don’t offer support ! W.T.F. :shrug: I have also posted on their discussion forum. We are NOT alone with this problem.
Do you guys have :
Twin Processor system [ ]
Over 1 Gb Ram [ ]
Mixed memory - bought extra Ram to increase the original [ ]
I’m [x] to all the above.
I have been experimenting and can render, so far, to at least 4000x3000 on my laptop (1.2 Ghz 720 Mb Ram), while my DELL Precison 450 Workstation with 2 x Xeon 2.4 GHZ and 2 Gb ram falls over.
Here is latest screen grab.

And here is the output (shortened - LOTS of “outside of a frame” lines removed) from Mental Ray. Does anyone know what is happening ???
DISP 0.2 error 211005: timeout waiting for finished rectangles
DISP 0.1 error 211020: received rectangle 1584 432 1631 502 start outside of a frame scope
DISP 0.1 error 211021: received rectangle 1584 432 1631 502 stop outside of a frame scope
DISP 0.1 error 211020: received rectangle 1536 432 1583 502 start outside of a frame scope
RC 0.2 info : rendering statistics
DISP 0.1 error 211020: received rectangle 1471 192 1535 239 start outside of a frame scope
RC 0.2 info : type number per eye ray
RC 0.2 info : eye rays 287642 1.00
DISP 0.1 error 211021: received rectangle 1471 240 1535 287 stop outside of a frame scope
RC 0.2 info : transparent rays 166350 0.58
RC 0.2 info : reflection rays 65545 0.23
DISP 0.1 error 211020: received rectangle 1471 144 1535 191 start outside of a frame scope
RC 0.2 info : refraction rays 128 0.00
RC 0.2 info : shadow rays 746320 2.59
DISP 0.1 error 211021: received rectangle 1471 192 1535 239 stop outside of a frame scope
RC 0.2 info : environment rays 2210 0.01
RC 0.2 info : finalgather rays 119196 0.41
DISP 0.1 error 211020: received rectangle 1471 56 1535 95 start outside of a frame scope
DISP 0.1 error 211021: received rectangle 1471 288 1535 335 stop outside of a frame scope
RCI 0.2 info : main bsp tree statistics:
DISP 0.1 error 211020: received rectangle 1471 96 1535 143 start outside of a frame scope
RCI 0.2 info : max depth : 40
RCI 0.2 info : max leaf size : 195
RCI 0.2 info : average depth : 36
DISP 0.1 error 211021: received rectangle 1680 432 1727 502 stop outside of a frame scope
RCI 0.2 info : average leaf size : 10
RCI 0.2 info : leafnodes : 993675
RCI 0.2 info : bsp size (Kb) : 52685
DISP 0.1 error 211020: received rectangle 1536 96 1583 143 start outside of a frame scope
DISP 0.1 error 211021: received rectangle 2400 384 2447 431 stop outside of a frame scope
DISP 0.1 error 211021: received rectangle 2448 384 2498 431 stop outside of a frame scope
DISP 0.1 error 211021: received rectangle 1920 432 1967 502 stop outside of a frame scope
PHEN 0.2 progr: calling output shaders
RC 0.2 progr: rendering finished
RC 0.2 info : wallclock 0:06:57.32 for rendering
RC 0.2 info : allocated 203 MB, max resident 235 MB
GAPM 0.2 info : triangle count excluding retessellation : 235320
GAPM 0.2 info : triangle count including retessellation : 235320
MEM 0.0 info : heap size limit set to 3000 MB
JOB 0.0 info : slave rendering OFF
MEM 0.0 info : heap size limit set to 3000 MB
JOB 0.0 info : slave rendering OFF
MEM 0.0 info : heap size limit set to 3000 MB
JOB 0.0 info : slave rendering OFF
D.